Plenary Lecture
Cooling Water and the Environment
Professor T. Reg. Bott
College of Engineering and Physical Sciences
School of Chemical Engineering
University of Birmingham, Edgbaston
Birmingham B15 2TT.
United Kingdom
E-mail: botttr@bham.ac.uk
Abstract: In the Industrial Revolution particularly in respect of the
invention of the steam engine used to drive machinery, the use of heat energy
derived from the combustion of fossil fuels was greatly intensified.
Combustion technology was later adapted for the production of electricity
through the use of steam turbines. In order to maximise the conversion of the
pressure energy in the steam into electricity water-cooled condensers were
incorporated into the power plant design, to maximise the pressure drop across
the turbines, Large quantities of water were required to remove the latent
heat in the steam. In order to satisfy this demand water was, and still is
taken from natural resources such as lakes, rivers and the sea depending on
the location of the power plant. The choice of location may often be dictated
by the availability of large quantities of water. The water may be “once
through” or recycled through cooling towers to reduce the cooling water
temperature, although “make up” water will be required to replace evaporative
losses and to maintain the quality of the circulating water. The use of this
“natural” resource can have serious implications for the environment in a
number of ways not least in combating the fouling problem in the condensers
and associated equipment.
The conversion efficiency will depend at least in part. on the design and
operation of the steam condensers. In addition during operation the heat
transfer surfaces are likely to become fouled, thereby impeding heat removal
that ultimately reduces the electrical energy obtained for a given quantity of
fossil fuel. A deposit is also likely to present a rough surface to the water
flow, with an attendant increase in pressure drop and hence a higher pumping
energy requirement with the increase in greenhouse gas emission linked to that
additional energy requirement.
The fouling can arise from a number of causes such as particulate deposition,
salt precipitation, corrosion and particularly biofouling – the accumulation
of micro-organisms originally contained in the water, principally bacteria
although fungi and algae may be involved in some circumstances. Some species
can initiate corrosion. It is probably true that the accumulation of living
matter makes the largest contribution to inefficiency. There are a number of
ways by which the problem can be overcome or its effects reduced. Amongst the
methods available the most common way of combating biofouling is the use of
chemical additives to act either as biocides to kill the micro - organisms or
acting as surface - active agents to reduce their adhesion to the heat
exchanger surface.
From the review of the use of cooling water taken from, and returned to, a
natural source, in the production of electrical power, it is evident that
there are a number of environmental implications including water above ambient
temperature and water containing chemicals. Many governments have introduced
legislation to control these environmental risks, representing a challenge to
plant designers and operators alike. The paper discusses techniques available
to meet this challenge.
Brief biography of the speaker:
After graduating in chemical engineering Reg. Bott carried out large-scale
development work in the plastics and gas industries before being invited to
join the staff and the University of Birmingham. During a period as the
Institution of Chemical Engineers Industrial Fellow in Heat Transfer he was
able to carry out a survey of industrial heat exchanger usage. He discovered
that very little was known about the fouling of heat exchangers except its
effect on performance! It was clear that this would be a very worthwhile topic
for research. As a result the rest of his academic career has been devoted to
aspects of this topic. He has been author or co-author of some 300 papers and
written two books on heat exchanger fouling and editor of four others.
Reg. Bott has been presented with a number of awards including the Arnold
Greene and Brennan Medals from The Institution of Chemical Engineers, the
Donald Q, Kern award from The American Institute of Chemical Engineers. He was
made a Grand Commander of the Order of Prince Henry the Navigator, by the
President of Portugal for services to higher education in Portugal. For his
contribution to chemical engineering and energy management he was awarded the
M.B.E, by Her Majesty Queen Elizabeth.
In addition Reg, is also a fully ordained priest in the Church of England
serving in a parish in Birmingham.
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