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Plenary
Lecture
Abstract: Micromachining has been successfully
achieved by excimer laser machining of various
materials. An excimer laser dragging process to ablate a
groove pattern on a polymer sheet through a mask opening
is presented in this paper. The material PC is used in
this study because of its good absorption coefficient
for ultraviolet light and the excellent optical
properties at the wavelength of 193 nm. A large number
of papers have studied the interaction between the laser
machining parameters and various materials. However, the
prediction of the cross-sectional profile after the
laser dragging is rarely reported for the fabrication of
micro-patterns. This work predicts the profile made by
the excimer laser dragging process with various masks. A
mathematical model describing the relationship between
laser machining parameters and the produced profile is
constructed. The proposed model shows how the machined
profile is determined by the machining parameters. To
fabricate a complex micro-component, a method with
multi-path scanning in different directions is
envisioned based on the modeling of the machined profile
from single-path dragging. The laser machining
parameters include the dragging velocity, pulse
repetition rate, pulse number, fluence and the opening
dimensions of the mask pattern. The experimental results
confirm various machined profiles can be effectively
predicted in laser dragging. The analytical approach can
be reversely utilized to design and fabricate the
micropatterns in proper shapes with desired function.
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