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Plenary
Lecture
Industrializing Carbon Nanotechnology
Professor Mark J. Schulz
Co-Authors: Weifeng Li, Chaminda Jayasinghe,
Vesselin N. Shanov, Surya Sundaramurthy, Wondong Cho, Ge
Li, Brian Williams, Brad Ruff, Anshuman Sowani, Rajiv
Venkatasubramanian, John Yin, Charles Dandino
Department of Mechanical Engineering
University of Cincinnati (UC), 598 Rhodes Hall
Cincinnati, OH 45221-0072
USA
E-mail:
Mark.J.Schulz@uc.edu
Abstract: The industrial revolution of the 1800’s
was underpinned by iron, copper, and aluminum materials.
The electronics revolution in the 1900’s was based on
silicon and semiconductor materials. Then the composite
materials revolution began replacing metals later in the
1900’s. While the materials developed in these
revolutions have been effective, they are now hitting
the wall in terms of meeting the performance
requirements for current machines, structures, and
electronic devices. Metals are too heavy and they
corrode and fail by fatigue, silicon electronics is
reaching its limit of miniaturization, and current
composite materials are brittle and poor thermal and
electrical conductors. In the 21st century, carbon
materials are being synthesized at the nanoscale and are
providing properties that greatly exceed those of
traditional materials. Carbon nanoscale materials are
also being scaled up to form macro-scale materials with
properties that are becoming competitive with existing
materials. But overall, producing consistent high
quality nanoscale materials and scaling them up to
produce macroscale materials with breakthrough
properties has not been achieved. Nanotechnology has
been going on for about fifteen years. This is a short
time compared to the early industrial revolutions that
took 50 – 100 years to develop. Still, progress toward
industrializingnanotechnology is too slow.Unless this
issue of scalability and consistency is addressed, the
major benefits of carbon nanotechnology may never be
realized. Now is the time for a large internationally
coordinated effort directed toward improving material
quality and scalability and to transition carbon
nanotechnology from science to industrialization. This
talk will discuss approaches for Industrializing Carbon
Nanotechnology with the vision to collaborate and power
an industrial revolution in carbon nanotechnology for
the 21st century. The goal of the nanotechnology
industrial revolution will develop scalable
nanostructured carbon materials, transformative devices,
and recyclable materials and systems with breakthrough
performance to replace traditional materials.
Four science thrust areas will be discussed where
research efforts are particularly needed: ST-1 CNT
Synthesis Chemistry, Post treatments; ST-2Superlong,
High Quality CNT Arrays, andNanosphere Chains; ST-3
Graphene Synthesis; and ST-4 Substrate and Reactor
Engineering.Synthesis of nanoscale materials is the most
important science thrust andembodies all of the promise
and challenges of nanotechnology. A critical priority in
developing scalable nanotechnology is to develop
technology that allows transitioning from nanotubes and
graphene flakes to 3-D structures and systems. This talk
will discusssynthesis of carbon nanotube arrays or
forests, why carbon materials have defects, why
nanotubes stop growing, why yarn does not achieve the
strength of nanotubes, and how to scale up the
properties of graphene. The importance of carbon
nucleation and growth is fundamental in terms of
engineering because it may enable manufacturing the
strongest and most electrically conductive materials in
the world.
Similarly, four technology thrust areas will be
discussed where research efforts are particularly
needed: TT-1 Energy Systems; TT-2 Nanomedicine Devices;
TT-3Space Industrialization; and TT-4 Composite
Materials. Medicine is an area that can benefit
tremendously from carbon nanotechnology.Implantable
electronics, biomedical fiber that is electrically
conductive, pliable, and stronger than steel,
biosensors, and tissue scaffolding are near-term
applications. Carbon will be the only material available
to build non-metallic tiny electric motors and solenoids
that will work inside the body. And close collaboration
between the medical community and engineers will provide
solutions doctors and biologists can't see alone.
Putting these kinds of devices in the hands of
physicians would produce mind-boggling advances, like
science fiction come alive. Energy harvesting and
generation using carbon nanostructured materials is
expected to revolutionize the way electricity is
produced including improved solar cells, fuel cells, and
hydrogen production and storage. CNT arrays, ribbon, and
yarn will replace copper and metals for power
distribution, to build carbon electronics,
superinductors, electrical fiber, and supercapacitors.
Ultra-high magnetic field densities >5 T and forces that
can tear materials apart theoretically can be produced
using nanotube electromagnetics. An all carbon electric
motor may be 60% lighter than conventional motors. The
carbon industrial revolution should also include Space
Industrialization with advisement from leaders like
Stephen Hawking at Cambridge. There’s plenty of carbon
in the universe along with energy for growing CNTs, and
vacuum is suitable for post processing and spinning
yarn. Space nanotechnology may be the only way to
manufacture large structures like a space elevator
ribbon and large solar panels to provide enough clean
energy for the world. The carbon industrial revolution
has a high probability of success because samples of
super-strong CNT yarn and highly conductive graphene
have already been demonstrated.
Brief Biography of the Speaker:
Mark J. Schulz is a Professor of Mechanical Engineering
and director with Dr. Vesselin Shanov of the NanoWorld
Laboratories at the University of Cincinnati. He is also
one of the deputy directors of the National Science
Foundation’s Engineering Research Center for
Revolutionizing Metallic Biomaterials. Mark’s research
focus is in the area of smart materials and
nanotechnology. The Nanoworld Laboratories synthesize
carbon nanotube forests and process the forests into
intermediate materials such as nanotube ribbon, yarn,
and sheet. The intermediate materials are a new kind of
structural and electronic “raw material” that is used to
build smart materials and devices for engineering and
medical use. Mark is also Chief Scientistat General Nano
(GN) LLC, a start-up company in Cincinnati, OH
(http://generalnanollc.com). GN commercializes UC
discoveries including carbon nanotube material called
Black CottonTM which isa new material for engineering
and medicine.
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